Manufacturing process of haircutting scissors / shears
1 ) Raw material (For
Forging is a process of cutting shaped raw
instruments with the help of dyes and hammers. Here, the skilled hands
give life to the metal and give it the rudimentary shape that will go
through series of complicated processes. a) Cold Forging: The best quality stainless Steel is forwarded to the forging unit where well trained technicians and professional craftsmen ensure that each instrument is fashioned in such a way that it lives up to the promise of Riser Star Professional
b) Hot Forging: This critical process is carried out on red-hot steel cuttings, which are hammered by a Hot Forging Hammer (50-300tons). Process is executed by highly skilled personnel under strict process control conditions. After Trimming, Straightening and Quality Assurance Inspection, the instruments are sent to "Milling and Filing Process" for further run.
2 ) Milling & Filling
Transformation of Skills and Experiences of the forefathers regarding Filing and Shaping of the instruments transcend us to produce “The Piece of Art". After being filed, the well refined "milling" becomes the ultimate process to beautify the instruments "of course with the involvement of latest machinery and expertise manpower". After completion of filing process, instruments are heat treated to get the required level of hardness.
3 ) Grinding
The desired results of Product's Outlook are obtained by seasoned workers using different kinds of grinding wheels and scissors. Scissors and all other Cutting Instruments also undergo the EGP- Edge Grinding Process.
The blades are meticulously hand-honed and assembly set by the "USTAAD" in a laborious, time-consuming process. They are finished to masters own personal high standards until they become a perfect and flawless matching cutting set. Every surface is hand polished to achieve a flawless mirror finish. These combined elements represent the highest expression of technology and craftsmanship.
4 ) Heat treatment
Our use of advanced heat-treating technology safe guards the purity
of the stainless steel and the resultant crystal-line structure of
scissor blades and other instruments cutting surface is second to none.
The basic purpose of heat-treating is to radically change the molecular structure of the steel, while retaining as many of the original characteristics of the alloy as possible. Correct heat treatment further provides for oxidation reduction of carbon contents in stainless steel during the manufacturing process. This helps to overcome problems like warping, cracking and coarse grain.
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